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SPONGE IRON Sponge iron is the product created when iron ore is reduced to metallic iron usually with some kind of carbon charcoal etc at temperatures below the melting point of iron This results in a spongy mass sometimes called a bloom consisting of a mix of incandescent wrought iron
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Status of sponge iron plants in Orissa Prepared By Mr Himansu sekhar Patra Mr Biswajyoti Sahoo Dr Bijay kumar Mishra Vasundhara A 70 Sahid Nagar Bhubaneswar www vasundharaorissa org 1 Introduction Globally iron ore is the major feedstock for BF BOF steelmaking for the production of about 60 per cent of world crude steel But it requires
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The company has the world 39 s largest coal based sponge iron manufacturing facility The plant uses direct reduced iron DRI process method of production and
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Sponge iron is produced through direct reduction of iron ore in the solid state It is a substitute for scrap and is mainly used in making steel through the secondary route The process of sponge iron making aims to remove the oxygen from iron ore Sponge iron is not useful by itself but can be processed to create wrought iron
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To control the sulphur in sponge iron the sulphur in coal should be one percent maximum 4 Good reactivity An important step in solid state reduction is the forward MAJOR PLANT FACILITIES 1 RAW MATERIAL PREPARATION SYSTEM Raw material
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The major Raw Materials required for production of Sponge Iron by the rotary kiln process are sized graded Iron Ore and Non Coking coal Limestone in small
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Trading as SIMBI the Sponge Iron manufacturing facility at Masvingo was commissioned in December 2004 for the purposes of supporting the steel plant
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Four units of 120 000 TPA Sponge Iron Plant 72 000 TPA Mild Steel Billet Plant and 45 000 TPA Slag Crusher Plant have been installed at Hesla in an area of around 14 acres In the second phase company has to install a 10 MW power plant based on recovery of waste heat
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Direct reduced iron DRI also called sponge iron is produced from the direct reduction of iron In most cases the DRI plant is located near natural gas source as it is more cost effective to ship the ore rather than the gas this method produces
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Sponge Iron Plants in Odisha India Description Since 2002 India has been the largest producer of sponge iron also called direct reduced iron DRI in the world Today about 20 per cent of the sponge iron produced worldwide is made in India 1 Most of it is produced primarily through the coal based method of production In Orissa only
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Sponge Iron We offer Sponge Iron is a key raw material in steel manufacturing process Sponge Iron is an intermediate iron product used as substitute for steel scrap while
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Trading as SIMBI the Sponge Iron manufacturing facility at Masvingo was commissioned in December 2004 for the purposes of supporting the steel plant at Redcliff
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The HIsarna ironmaking process is a direct reduced iron process for iron making in which iron ore is processed almost directly into liquid iron or hot metal
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Sponge iron is a metallic product produced through direct reduction of iron ore in the solid state It is a substitute for scrap and is mainly used in making steel through the secondary route
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Manufacturers of sponge iron mild steel slabs ferro chrome iron ore mild steel and coal based sponge iron plant
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Sponge iron plant or Direct Reduction Plant DRP is designed to produce 350tons of sponge iron per day in a rotary kiln using iron ore non coking coal and dolomite as the raw materials The plant consists of the following sub divisions
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See figure 39 Fig 1 Longitudinal section of sponge iron plant 39 from publication 39 Design Modifications for Energy Conservation of Sponge Iron Plants 39 on
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Fate of Orissa Sponge Iron and Steel Limited plant at Palaspanga 20 km from here has plunged into uncertainty after State Bank of India SBI on Apr
Direct reduced iron Wikipedia
Direct reduced iron DRI also called sponge iron is produced from the direct reduction of iron ore in the form of lumps pellets or fines to iron by a reducing gas or elementary carbon produced from natural gas or coal Many ores are suitable for direct reduction
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The process was widely accepted by almost all developing countries where generation of scrap was less in comparison to requirements Steel produced by recycling process found much cheaper than the steel produced by blast Furnace process
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· CASE Group has set up India s first DRI Sponge Iron unit using Tunnel Kiln The Kiln which is 194m in length is the longest in India was successfully fire
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Jul 29 2010 nbsp 0183 32 A demonstration sponge iron plant of 30000tpa capacity was In general 1mm fraction in sponge fines of 0 4mm shall be restricted to less than 30
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