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SPONGE IRON Sponge iron is the product created when iron ore is reduced to metallic iron usually with some kind of carbon charcoal etc at temperatures below the melting point of iron This results in a spongy mass sometimes called a bloom consisting of a mix of incandescent wrought iron

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The major Raw Materials required for production of Sponge Iron by the rotary kiln process are sized graded Iron Ore and Non Coking coal Limestone in small

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Direct reduced iron DRI also called sponge iron is produced from the direct reduction of iron In most cases the DRI plant is located near natural gas source as it is more cost effective to ship the ore rather than the gas this method produces

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Direct reduced iron DRI also called sponge iron is produced from the direct reduction of iron ore in the form of lumps pellets or fines to iron by a reducing gas or elementary carbon produced from natural gas or coal Many ores are suitable for direct reduction

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The process was widely accepted by almost all developing countries where generation of scrap was less in comparison to requirements Steel produced by recycling process found much cheaper than the steel produced by blast Furnace process

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